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Case Studies

Taiga for parts manufacturing for the energy industry | Supports remanufacturing and maintenance of obsolete parts

Taiga is a leading manufacturer of end-of-life parts for gas, oil, power generation and renewable energies, and can remanufacture any end-of-life parts.

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Providing end-of-life parts for the energy industry

Leave it to Taiga to remanufacture parts that have become difficult to procure due to obsolescence. Older plants and specialized equipment in the energy industry are increasingly suffering from the unavailability of maintenance parts due to parts no longer being supplied or subcontractors going out of business, which can hinder the operation of the entire facility. Taiga can accurately data-create parts without drawings through 3D scanning and measurement, and can manufacture from a single piece. We select and propose the optimal method from a variety of manufacturing methods, including metal 3D printing, cutting, and casting. Even projects that would normally be rejected due to lack of drawings, unknown materials, or small quantities can be handled in collaboration with Taiga's manufacturing partners. We minimize procurement issues and support equipment life extension and stable operation.

Taiga Applications in the Energy Industry

✔
Components for power generation equipment
We can manufacture parts for turbines, generators, and other power generation equipment.
✔
Heat-resistant parts
We manufacture parts that can withstand use in high-temperature environments.
✔
Renewable Energy Equipment
Solar panels and wind power components are also available.

Production example 1

Production Example 2

Production Example 3

Production Example 4

Production Example 5

Production Example 6

Other areas of usefulness include

Combustor nozzles

Piping joints

Heat exchanger

Key features and benefits of using the Taiga

Can be manufactured without drawings

Even for parts for which only the original remains, 3D scanning and dimensional measurements are used to create accurate data. We can also remanufacture obsolete parts for which drawings are not available.

Support for as little as 1 piece

Flexible support for one-off and small-lot production that does not require large lots. We can also meet minimal procurement needs such as equipment maintenance and emergency response.

Taiga selects the most suitable manufacturing site

Depending on the shape, material, and accuracy requirements of the part, Taiga will select the best candidate from our partner manufacturers. This reduces the time and risk involved in finding a supplier.

ISO 9001 certified

In addition to ISO 9001 certification, the product meets manufacturing standards that require high reliability.

No information entry required!

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Examples of technologies utilized in the energy industry

CFRP

CFRP processing technology is used in the energy industry to produce lightweight, high-strength components. CFRP is significantly lighter than metal, has excellent corrosion resistance and vibration damping properties, and is stable even in high temperature and humidity environments. For this reason, CFRP is used in blade structural sections of wind turbines, auxiliary frames of gas turbines and generators, heat insulation panels, and vibration absorbing materials for equipment. It is also an excellent nonmagnetic material, making it suitable as a structural material around equipment where electromagnetic interference must be avoided.

Learn more about our technology.

Metal 3D Printing

Metal 3D Printing

Metal 3D printing is used for complex flow channel components in wind and hydroelectric power generation equipment and turbine components with cooling structures, contributing to improved power generation efficiency and reliability. The ability to select materials that are resistant to corrosion and high temperature environments, while being able to produce only the quantity needed, when needed, has been effective in reducing inventory risk for maintenance parts.

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Resin 3D Printing

Resin 3D Printing

Resin 3D printing is used to fabricate lightweight parts such as cases, wiring guides, and safety covers for measuring equipment, enabling rapid response to on-site specifications. Easy prototype verification and small-lot production also contribute to on-site improvements and maintenance efficiency.

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Sheet Metal

Sheet metal fabrication technology is an important fabrication method used in the energy industry to produce equipment exteriors and structural components. By cutting, bending, and welding metal sheets such as steel, stainless steel, and aluminum, products and parts can be manufactured with durability and precision. Typical examples of parts made by sheet metal processing are control panel housings, power distribution boxes, solar power generation racks, internal frames of wind power generation equipment, and cooling fan covers. The process can also be used for rust-proofing and painting, making it possible to manufacture highly reliable parts that can be used over the long term in outdoor environments and in power generation facilities with high temperatures and humidity.

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Machining

Cutting technology is an indispensable processing method for manufacturing high-precision and durable metal parts in the energy industry. By using machining centers and NC lathes during machining, it is possible to manufacture parts that can accommodate complex shapes and high-precision dimensional tolerances, and that demonstrate stable quality even in situations where heat resistance and pressure resistance are required. Typical examples of major parts made by cutting are shafts and blade bases of gas turbines, bearing parts of generators, flanges of pressure vessels, valve parts, and impellers for pumps.

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Injection Molding

Injection Molding

Injection molding technology is the preferred processing method for mass production of plastic insulating parts and covers in the energy industry. By using engineering plastics such as ABS, PBT, and polycarbonate, products and parts with excellent heat resistance, insulation, and chemical resistance can be manufactured. Typical examples of parts made by injection molding are housings for power control devices, connectors for wiring, cable glands, covers for switch sections, and wiring guides in control panels. Integral molding also reduces the number of parts, resulting in consistent quality and cost-effective production.

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Cold Forming Process

Cold Forming Process

Cold working is a processing method in which materials are plastically deformed below their recrystallization temperature, and is widely used in the manufacture of parts for the energy industry. In the energy industry, many parts are used in high-temperature, high-pressure, and corrosive environments, such as plants and power generation facilities, and require high strength, precision, and durability. Cold working is an effective means of meeting these requirements. Cold working is important in increasing the strength of parts because work hardening increases the strength of the material. At the same time, it offers multiple advantages, such as precise dimensional accuracy and is suitable for manufacturing parts with complex shapes.

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Forging process
Welding Process
press working

We offer a diverse range of technologies, including

Examples of materials utilized in the energy industry

Heat-resistant steel (alloy steel)
Heat-resistant steel (alloy steel) is a material that maintains its strength and dimensional stability even in high-temperature environments. The alloy composition, which includes chromium, nickel, and molybdenum, provides not only heat resistance but also corrosion and pressure resistance, making it suitable for long-term continuous operation and severe thermal cycling. Therefore, in the energy industry, it is suitable for manufacturing blades of gas turbines in power generators, combustion chambers, boiler piping, and exhaust parts of engines for power generation, and can suppress deformation due to oxidation and thermal expansion.
aluminum alloy
Although aluminum alloys are about 1/3 lighter than steel, they are strong enough and corrosion resistant enough to be used outdoors and in high-humidity environments for long periods of time. For this reason, aluminum alloys are used in the energy industry to manufacture frames for photovoltaic panels, heat sinks for cooling, enclosures for control equipment, and covers for substation equipment. Another advantage is its excellent machinability, allowing it to be used in a variety of processes such as cutting, sheet metal, and extrusion molding. It is an ideal material for equipment where efficiency and ease of maintenance are important.
stainless steel
Stainless steel is a material with excellent corrosion resistance, heat resistance, and strength. It is resistant to corrosion even in harsh environments containing acids and salts, making it suitable for power generation equipment that must operate stably over long periods of time. For this reason, it is used in the energy industry for manufacturing steam pipes, boiler parts, heat exchangers, outdoor control panel housings, and structural components for wind power generators. It also has good weldability and workability, and can be used for complex shapes. Its ability to combine strength and reliability makes it an important material that supports the safety and durability of power generation equipment.

In addition to this, we can handle all kinds of materials.

Key to Successful Procurement of Obsolete Parts for the Energy Industry

Material selection for high-temperature, high-pressure environments

Components for the energy industry are often used in high-temperature, high-pressure environments, such as boilers and gas turbines, and appropriate material selection determines product safety and durability. For example, heat-resistant steel maintains its strength at high temperatures and is resistant to stress corrosion cracking and oxidation, making it ideal for piping and combustion parts. Stainless steel also resists corrosion at high temperatures and is often used in steam lines and outdoor equipment. Thus, by considering the thermal conductivity, thermal expansion coefficient, and chemical resistance of the material, it is possible to maintain long-term stable operation and safety of power generation equipment.

High-precision and high-strength processing technology

For parts for the energy industry, high-precision and high-strength machining technology is essential to withstand long-term use in high-temperature, high-pressure environments. For example, blades and shafts for gas turbines and flanges for pressure vessels require micron-level precision and high mechanical strength. Therefore, it will be necessary to combine cutting, welding, heat treatment, and other advanced technologies to achieve both dimensional accuracy and material properties. By combining these machining technologies to suit the application, it is possible to manufacture parts of even higher quality.

Maintenance and replaceability considerations

In the manufacture of components for the energy industry, it is also very important to design for ease of maintenance and replacement. Power generation equipment is designed to operate over the long term, and the structure must allow for efficient and easy periodic inspections and parts replacement. For example, bolted joints for easy disassembly, covers that can be removed without the need for tools, and the design of interchangeable replacement parts will help shorten downtime and reduce maintenance costs. In addition, careful consideration of the shape and mounting position of parts will improve workability and safety in the field and increase overall operating efficiency.

Flow of using Taiga

1

Sign Up

Contact us to request a registration form, and our team will help you get started.

2

Upload Your Design

Submit your drawings and project requirements through the platform.

3

Get Technical Proposals

Receive detailed proposals from multiple companies with advanced technical expertise.

4

Compare and Collaborate

Use Taiga’s built-in chat and drawing tools to review and discuss proposals with each company.

5

Place Your Order

Once you’ve chosen the best proposal, place your order directly through Taiga and start production.

No information entry required!

Click here for registration and questions

Frequently Asked Questions

1 Can you manufacture parts suitable for high temperature or corrosive environments? +

Yes, we can manufacture parts using materials with excellent heat and corrosion resistance.

2 Are components for renewable energy equipment compatible? +

Yes, we can also manufacture components for solar panels and wind turbines.

3 Is it possible to manufacture repair parts using existing drawings? +

Yes, we can utilize existing drawings and data to manufacture repair parts.

4 Can you provide a quick delivery? +

Yes, we are flexible to manufacture parts on an urgent basis.

Please feel free to contact us for consultation and questions.

No information entry required!

Click here for registration and questions

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